Industrial Visit at Ratnadeep Castings Kasurdi, Pune

Resource Person:

  1. Laxman Shinde (Proprietor)
  2. Mr. Sachin Kallurkar (Quality Engineer)

Industry Profile:

Established in the year 2011, Ratnadeep Castings are the manufacturer and wholesaler of O Rings, Metal Flange, Crane Wheel, Brass Bushes, Bronze Bushes, Worm Wheel Rim, Automotive Bush, Propeller Casting, Gunmetal Bushes and Bearing Plate.

Under the supervision of Mr. L.S. Shinde’s firm is achieving heights of achievement. They also provide various amenities to the patrons to put their demands forward and get them solved timely and as per their requirements.

Products:

 Ratnadeep Casting specializes in the production of high-quality bronze bushes, catering to   various industrial needs.

Their range of products includes:

  1. Split Bronze Bush: Designed for easy installation and removal, ideal for applications requiring periodic maintenance.
  2. Bronze Split Bush: Known for its durability and precision, suitable for heavy-duty machinery.
  3. Non-Ferrous Bronze Bush: Offers excellent corrosion resistance, widely used in marine and industrial environments.
  4. Bronze Bushes: General-purpose bushes with a focus on strength and reliability.
  5. Bronze Metal Bush: Crafted for high-performance applications requiring exceptional wear resistance.
  6. Oil Grooved Bronze Bush: Equipped with grooves to retain lubrication, ensuring smooth operation and extended lifespan.

These products are tailored to meet diverse requirements across various industries, reflecting the company’s expertise in bronze casting.

Objective/Purpose:

1. Understanding Casting Processes

  1. Observe the entire casting process, including mold preparation, pouring, cooling, and finishing.
  2. Learn about the techniques used for non-ferrous metal casting, specifically for bronze products.
  3. Study the quality control measures employed during casting.

2. Exposure to Material Science

  1. Gain insights into the properties of bronze and its alloys, such as wear resistance, thermal conductivity, and corrosion resistance.
  2. Understand why bronze is preferred for specific industrial applications like bushings and bearings.

3. Learning Manufacturing Techniques

  1. Study advanced manufacturing methods like oil grooving in bushes and split bush fabrication.
  2. Learn about machining and finishing processes to achieve precise dimensions and surface quality.

4. Industrial Applications

  1. Understand the real-world applications of bronze bushes in machinery, automotive, and marine industries.
  2. Explore the significance of design features like grooves and splits in enhancing product performance.

5. Hands-On Exposure to Engineering Tools

  1. Familiarize with machinery and equipment used in casting and post-processing, such as lathes, CNC machines, and furnaces.
  2. Observe maintenance practices for machinery and tools.

6. Quality Assurance Practices

  1. Learn about the testing and inspection processes for ensuring product quality.
  2. Understand standards and certifications relevant to the casting industry.

7. Sustainability and Safety

  1. Study the waste management and recycling practices for non-ferrous materials.
  2. Observe workplace safety measures and precautions taken in a foundry environment.

8. Career Guidance and Industry Exposure

  1. Interact with industry professionals to gain insights into career opportunities in the manufacturing and foundry sectors.
  2. Bridge the gap between theoretical knowledge and practical applications.